The galvanizing industry has experienced multiple transformations in the past few decades, with a notable shift towards automation. The need for efficient, reliable, and innovative galvanizing solutions has increased with the demand for long-lasting, corrosion-resistant materials.  

In this blog, we will understand and explore the future of Automatic Hot Dip Galvanizing Plant and we will also understand the role of Galvanizing Plant manufacturers in driving these future advancements. 

Introduction to Hot Dip Galvanizing Technology 

The method of hot dip galvanizing provides a layer of zinc to steel or iron to prevent corrosion. To form an effective barrier against rust, the metal component is dipped into the molten zinc. For enhancing the durability of metal products, this automated approach is frequently used in an array of industries, like industrial, automotive, and construction.

The evolution of Galvanizing Technology 

The technology used in the galvanization process has improved considerably over time. The evolution has taken place to lower costs, maximize productivity, and improve the caliber of the galvanizing process.The automatic galvanizing plants are the solution for all these problems. They serve many benefits than the traditional system. 

Benefits of Hot Dip Galvanizing Plants 

The use of Automatic Hot Dip Galvanizing Plants has provided number of benefits like: 

• Enhanced efficiency 

Automatic galvanized plants are designed in a way which will help to maximize efficiency by automating various stages of the galvanizing process. 

• Improved Quality 

The automatic process ensures consistent results like high-quality zinc clothings. The high-quality coatings provide durability and better corrosion resistance. 

• Improved Quality 

The automated process gives precise control over the quality to ensure high-quality coatings and to prevent corrosion for a long time. 

• Cost savings 

Even though the initial investment for installing the automatic plant is high, there are long term cost savings from this plant. 

• Environmental benefits 

The automated plants are modern and are designed in a way that they are environment-friendly. They have a control system which controls emissions which in turn reduces the environmental hazards. 

The role of Arvind Corrotech in Advancing Galvanizing Technology 

Arvind Corrotech, is a leading Galvanizing plant manufacturer providing high quality and efficient Turnkey hot dip galvanizing plants and automatic hot dip galvanizing plants. Our company has been at the forefront for bringing advancements in the galvanizing industry. Our plants are designed in a way that they can provide efficient and reliable results to every industry. 

• Turnkey solutions 

We offer complete turnkey solutions for setting your hot dip galvanizing plants. Our solutions will include everything from design and engineering to installation and commissioning. 

• Customisation and flexibility 

At Arvind Corrotech we give top priority to quality. We use high-quality materials and components during our galvanizing plant manufacturing to make sure that it performs efficiently for a long time. 

• Innovation and Technology 

We are committed to continuous innovation and adaptation of new technology. Our plants have control systems and automatic solutions which use modern technology. The innovations that we bring help in improving the quality of the galvanizing process. 

The Future of Automatic Hot Dip Galvanizing Technology 

The future of this technology looks promising, with several new trends and advancements. 

• Advanced Automation and Robotics 

As in today’s generation technology is continuously evolving, thus we can expect to have greater levels of automation and even the integration of robotics in this industry with time. 

• Adaptation of IoT

The adaptation of IoT or industry 4.0 technology can help in bringing advancements in the galvanizing industry. This adaption will help in the decision making process.

• Sustainable practices 

To provide environmental sustainability, the future of automatic hot dip galvanizing plants can have advanced control systems, energy-efficient technologies and also waste reduction strategies. 

• Digital Twin Technology 

This technology involves creating a duplicate or a replica of a same physical plant. This technology if incorporated in the future will allow real time monitoring leading to improved performance. 

• Customisation and Flexibility 

To provide great adaptability by various industries, the future galvanizing plants will be designed in a way to fit a wide range of products with different sizes and shapes.

Conclusion

The future of automatic galvanizing plants is very promising and bright. With a number of advancements happening in this field, there will be a huge transformation in this industry. We at Arvind Corrotech, are shaping the future of the galvanizing industry to ensure that every client who invests in the galvanizing plants achieve their goals with confidence. 

For the industries who are looking to invest in galvanizing plants, now it is the right time to improve your production capacities and quality of your products, with cost savings and latest innovations with us. 

Contact us today, to learn about the wide range of galvanizing solutions and stay ahead in your industry! 

Businesses aiming at improving the efficacy and quality of their galvanizing procedures should think about investing in automatic hot dip galvanizing plants. The latest technology in automatic plants enables the automation of many galvanizing procedures, resulting in greater output and uniform outcomes. 

Understanding the components of these plants is very important for making decisions regarding implementation and operation. In this blog, we will understand the essential components of Automatic galvanizing plants, and also the function and benefit of each component. 

• Pre-Treatment section 

The first stage in the galvanizing process is the pre-treatment section. This stage is important for preparing metal or in simple terms steel products for coating. The things which are included in this section  are: 

• Degreasing Tanks 

These tanks help in removing the excess oil, grease, and other oily substances which are present on the steel surface. A completely clean surface is very essential before the zinc coating. 

• Pickling Tanks 

These tanks are filled with acid solutions and help in removing rust, scale or any such oxide from the steel. The use of this tank provides a proper smooth and clean surface for galvanizing. 

• Rinsing Tanks 

After pickling the steel with acid, the steel is again rinsed in the tank to remove the leftover acid from the surface. 

The benefits of the Pre-Treatment section are: 

• Provides clean and smooth steel surfaces. 
• Will help in giving the proper zinc coating. 
• Will improve the quality of the final product. 

• Fluxing section 

In this section, the clean steel is dipped into a flux solution, which is simply, ammonium chloride. This step is important as it prevents oxidation. The different components of this section are: 

• Flux tanks 

These tanks have flux solutions, which help in promoting the bond of zinc and steel. 

• Drying ovens 

Steel parts after fluxing are dried properly in this oven to remove any sort of residual moisture and to ensure uniform zinc coating. 

The benefits of the fluxing section are: 

• It helps prevent oxidation. 
• It helps in providing a strong bond between iron and zinc. 
• It helps in improving the quality and durability of the galvanized coating. 
• Galvanizing Kettle 

This is the most important component of the galvanization process. It has molten zinc which has a temperature around 450°C. 

The different components of this include: 

• Kettle

The kettle which is used is made up of steel and has ceramic linings, it is used to hold molten zinc for the dipping process. 

• Heating System 

This system helps in ensuring that the zinc is at the appropriate temperature which is very important for effective galvanizing. 

• Dipping mechanism 

This mechanism is used for raising the steel parts into and out of the molten zinc, to provide even coating. 

The benefits of Galvanizing Kettles are: 

• It helps in providing uniform zinc coating. 
• It increases corrosion resistance. 
• It ensures the durability of the steel products.

• Cooling and Quenching section 

After coating the steel parts with zinc, the parts need to be cooled and solidified. This section of the galvanizing process includes: 

• Cooling tanks 

In this tank, the galvanized steel is cooled using either water or air to solidify the zinc coating properly. 

• Quenching tanks 

This tank is mostly filled with passivation solution, to enhance the appearance and corrosion resistance property of the zinc coating. 

The benefits of the Cooling and Quenching section include: 

• The rapid cooling helps in solidifying the zinc coating. 
• The passivation which is provided helps in improving corrosion resistance and appearance. 
• This section provides durability to the galvanized products. 

• Post-treatment section 

This section involves additional processes, to improve the quality and finish of the galvanized products. The processes involved are: 

• Inspection and finishing 

The automated galvanizing plants, in this process, inspect the galvanized products to ensure that there are no defects or uneven coating. Finishing the product includes removing the excess zinc and also adding protective coatings. 

The benefits of the Post-treatment section are: 

• This section ensures that there is no defect in the product. 
• It helps in improving the appearance and durability of the products. 
• It prepares the product for safe transportation. 
• Control systems 

There are advanced control systems which are integrated into the automatic galvanizing plants, to ensure precision and efficiency. 

• Programmable logic controllers 

These controllers control the entire process from pre-treatment to post-treatment ensuring that each stage is operating correctly. 

• Monitoring systems 

These systems provide real-time data based on process parameters, which allows adjustments to maintain the optimal temperature. 

• Safety systems 

They help in protecting the workers and different instruments from any potential hazard. 

Benefits of control systems 

• It helps in improving the operational efficiency. 
• It provides consistent quality and adherence to standards. 
• Provides safety and reduces the risk of accidents. 

Conclusion 

Investing in a proper Automatic Galvanizing plant or a Turnkey hot dip galvanizing plant can provide many advantages like increased efficiency, consistent results, and enhanced safety. Understanding all the key components helps the businesses to make proper decisions about the implementation and operation. 

We at Arvind Corrotech, are leading galvanizing plant manufacturers and provide all the solutions according to your needs. By using advanced technology and automation, hot dip galvanizing plants can improve your production capabilities and provide you with high-quality galvanized products. 

Continued industrial development to meet the ever-rising demand of the population is greatly affecting the environment. Consequently, sustainable development is gaining prominence. A water treatment plant is a forward-looking step, enabling wastewater treatment, before eventually discharging in river streams or farming land. 

In this blog, we are going to evaluate, focus on, and highlight the importance of polypropylene tanks in wastewater treatment plants, regulatory compliance, and how the industrial tanks ensure clean and safe water supply.                         

Before we take a deep dive into the subject, let’s first understand what an industrial water treatment plant is.      

Understanding industrial wastewater treatment plant  

Industrial wastewater treatment is an important aspect of modern urban infrastructure and sustainable development to protect the environment from getting polluted and public health.  

As the name indicates, wastewater is used water that has various pollutants in its composition due to domestic, industrial, or commercial use.      

A treatment plant is essentially a scientifically designed method involving a variety of machines, tanks, tools, and stages, to convert the polluted water into potable water. 

Understanding polypropylene 

Polypropylene is also referred to as PP in industrial circles. It is essentially a versatile thermoplastic with a variety of applications in different types of industries. As far as mechanical properties are concerned, its features are considerably similar to plastics of the polyethylene family, including HDPE. However, PP is relatively stiffer and tougher than HDPE.               

Choosing the ideal tank for wastewater treatment 

The market is flooded with a variety of tanks aimed for treatment and potable water storage, including customary concrete tanks, steel tanks, iron tanks, and polypropylene tanks. When it comes to choosing the perfect tank, it makes sense to learn about the unique properties and features of a variety of tanks.       

Why choose polypropylene tanks for water treatment plant    

Over the years, polypropylene tanks have been garnering the attention of industries and urban municipalities for their unique properties and features. These tanks bring along with them distinct advantages, making them perfect for a variety of applications, including treatment plants. So, what are those distinct features? This section will highlight the distinctive features of PP tanks. 

Resistance to corrosion 

This is one of the most important unique features of polypropylene tanks. Corrosion resistance ensures that it has a relatively longer lifespan, ensuring durability over steel or iron-made storage tanks. Their longevity is credited to the fact that they are designed to withstand harsh weather conditions, UV rays, etc.               

Lightweight 

By nature, polypropylene is a lightweight product, making it one of the perfect treatment plants. Scientifically, it’s attributed to its low destiny, making it relatively lightweight. This unique feature helps with ease of handling, transportation, movement, and installation. Plenty of workers are not required to move it or install it, making it an ideal tank for a variety of industrial applications, including wastewater treatment plant solutions.   

Easy to maintain  

These types of tanks are relatively easy to maintain. You don’t have to worry about regular painting to control corrosion. The ease of maintenance allows the management to focus on other critical issues of the company.        

Cost-effectiveness 

This is again an important feature of PP tanks. As an owner of a company or a treatment plant, we search for products that are aligned with the company’s objective and are within budget. PP tanks are widely acknowledged for their cost-effectiveness, making them a preferred choice over traditional tanks. In the sense, it’s a product worth an investment.  

Durability  

This is one of the most significant features of these tanks. It has the intrinsic ability to withstand physical stress, impact, and harsh environmental factors, resulting in a long lifespan. In order to cut down operating costs, companies these days are acquiring durable products. Rightly so. In the long run, durable products add to profit. 

Is a PP tank ideal for storing drinking water? Let’s now resolve the important mystery related to this blog. Many people cast aspersions on the suitability of these tanks for storing potable water.    

Ideal for potable water storage 

PP tanks designed and manufactured using food-grade PP are ideally suited for storing and transporting potable water. As you are aware galvanized steel tanks generally don’t pose a health risk, however, they affect the taste of water, which may not suit the taste buds of many people. Many people avoid drinking water supplied through a steel stank.     

Resistant to chemicals  

As polypropylene is chemically inert, it doesn’t react with any chemicals when exposed directly to chemicals. As a result, it offers tremendous resistance to chemicals, making it suitable for potable water. Whereas, tanks made of steel don’t exhibit this important feature.     

Last but not least, PP tanks don’t absorb moisture that naturally envelops them due to changing weather conditions. This feature can’t be expected from steel-made structures, like tanks. Subsequently, the PP material is ideal for storing water and other edible liquids.           

Steps in the water treatment plant  

Some of the common stages in the treatment of water comprise: 

• • Coagulation 
  • Flocculation 
  • Sedimentation 

• Filtration systems  

• Disinfection      

Conclusion     

Considering the significance of water treatment plants for sustainable development, scientists are working on innovative technology and methods, including advanced treatment methods, filtration, carbon absorption, distillation, and reverse osmosis. Polypropylene tanks are designed ideally for this purpose.                    

polypropylene tanks

Ever-rising population, continued socio-economic development, and industrialization are putting unwarranted pressure on the surrounding environment, leading to crises galore, including flooding, drought, pollution, and inclement weather among others. Consequently, sustainable development is assuming prominence. 

In this blog, we are going to highlight the significance of Pulse Fired High Velocity Furnaces, their benefits, and how these technology-driven modern engineering systems lead to the green revolution. Over the years, industries have been seeking low-emission technology and eco-friendly heating solutions.         

Before we start exploring the core subjects of this blog, it’s pertinent to share insights about galvanization. 

Understanding Galvanization   

In simple words, galvanization is a scientifically designed process wherein a protective shield or layer of zinc is applied to iron or metal-made metals, like poles for bridges, communication towers, automobile spare parts, solar energy-related tools, etc. Energy efficient Pulse Fired High Velocity Furnaces are integral to hot dip galvanization. 

The process of galvanization takes place when the metallic product is submerged in a bath of molten zinc. Do you know the temperature of this molten lava of zinc? As far as the temperature of the molten lava is concerned, it revolves around 450 °C (842 °F).                     

The process of galvanization occurs when the metal/ steel gets immersed in a bath of molten zinc. This molten lava has a temperature of around 450 °C (842 °F).  The industry-centric tanks withstand such a high temperature. How does the galvanization kettle reach that whooping temperature? It’s made possible by premium quality industrial furnaces, including Pulse Fired High Velocity Furnaces.      

The galvanization process is witnessing drastic changes. Sustainable heating solutions are gaining importance, driven by the benefits and advantages, they bring along with them. Retrograde technology and furnaces are becoming extinct. Industries cutting across domains and geographies are switching towards Pulse Fired High Velocity Furnaces.   

What is so unique about these modern furnaces? Why these sustainable heating solutions are becoming a rage among manufacturers, especially in galvanization plants, auto manufacturers, and chemical, and pharma companies.           

Understanding Pulse Fired High Velocity Furnaces  

The heating system innovation came into existence in Germany. According to research, it drew its inspiration from a scientific theory that firing a burner on/ off or high/ low helps in better temperature uniformity and fuel efficiency. Consequently, making it environment friendly. 

The combustion control system is primarily engineered to change the heat input to a process according to the requirements of the process. In conventional or traditional combustion systems, the fire burners are moderated between high and low fire. Also, these can be operated at any intensity between high and low fire, allowing better control and operation.    

Continued heating system innovation has led to the emergence of Pulse Fired High Velocity Furnaces. In simple language, a pulse fired is a mechanism of introducing heat into a gas-induced furnace. Conventional systems draw benefits from valves to control the range and intensity of heat, whereas the burners are always firing. On the contrary, in pulse fired industrial furnaces, the fire burners are not required to be fired continuously, however, these are pulsed in an on/off or high-fire/ low-fire pattern.  

Another engineering feature that sets the system apart from the conventional industrial heating system is – the presence of a signal converter system. It is designed to control the operation of the solenoid valves through a burner management system. As far as its major application is concerned – it’s specifically designed for pulse firing.    

Pulse Fired High Velocity Furnaces System Operates In Dual Mode 

The modern furnace has the competency to be operated in dual mode. It can be operated in a heating as well as cooling mode. The furnace temperature can be reduced as per requirement by switching it to cooling mode wherein the gas solenoid valve remains closed.               

It’s now time to switch gears and move towards another crucial subject related to this industrial blog, the benefits of deploying eco-friendly heating solutions, which are renowned for low-emission technology.  

Benefits of Pulse Fired High Velocity Furnaces. 

What are the benefits that make these furnaces sustainable heating solutions? In this section, we are going to focus on the benefits. These include: 

• Uniform temperature 
• Low emission technology 
• Fuel efficiency 
• Process control mechanism 
• Safety factor 
• Turned down ratios mechanism  
• Reduced carbon footprints  

Uniform temperature: Retrograde furnace systems fail to provide this crucial benefit when deployed in a galvanization plant. On the contrary, modern furnaces deliver better temperature uniformity. How? Pulse firing is designed and engineered in such a way that it helps in the uniform circulation of gas in the furnace, leading to the build-up of uniform circulation across the system.      

When the furnace is in “On” mode, the furnace burners operate at a high fire. What does that mean? It demonstrates that the heating system innovation is continuously working at the maximum velocity possible. 

In the absence of uniform temperature, the furnace needs to be ignited further to make sure that the desired temperature is achieved throughout the system. As a result, fuel consumption increases, leading emission of pollutants in the environment.  

Emission in the environment: This is one of the most important benefits of installing eco-friendly heating solutions. Since modern industrial furnaces are based on low-emission technology engineering, pulse firing generates reduced pollutants, making it ideal for sustainable development.    

According to industry experts, most burners release a low form of NO, when operating at a high velocity capacity fire. As pulse fire-based furnaces operate at a high velocity capacity, the burner will continue to function within its spotless conditions. It further validates its eco-friendly claim.                                       

Fuel efficiency: Energy efficiency is one more unique feature of heating system innovation. It’s a proven fact that the more the consumption of fuel, the higher the emission of pollutants. Sustainable heating solutions, like Pulse Fired High Velocity Furnaces are fuel efficient. Research shows that these types of furnaces ideally save fuel between 20 to 25 percent as compared to proportional heating systems.       

Process control mechanism: Modern furnaces are blessings in disguise, in the sense that these allow the factory to have greater process control. You are empowered to define firing schedules from one firing to the next. At the same time, there are considerable turndown ratios. Thus, heating can take place at a relatively faster pace and help you obtain the desired heat-treating applications.     

Safety factor: When there are benefits galore of these advanced furnaces, is there any safety issue? It’s a serious question. Let’s answer this straight away. The fact is – these furnaces are safe to use. In fact, since you have greater control over the furnace, you can manage and anticipate any unwarranted incident or element. The engineering marvel unequivocally renders greater safety.  

Turndown ratios mechanism: The heating system innovation in the form of advanced pulse fire furnaces allows you to control, and regulate the timing and frequency of the firing of each and every burner. How does it happen? It has been made possible by designating separate gas regulators and air valves for every burner. As a result, you have better control over burners.  

Reduced carbon footprints: Traditional heating systems release a considerable amount of greenhouse gases during the process of heat production. By streamlining your traditional heating systems, and transitioning to sustainable heating solutions, like Pulse Fired High Velocity Furnaces, you can straightaway play a pivotal role in reducing carbon footprints.        

In addition to these advantages of the low-emission technology-based furnace, it also boosts productivity.            

Optimized productivity 

With the deployment of the latest pulse firing technology in their manufacturing facility, factories can ensure optimized heat transfer. At the same time, fuel consumption is relatively less. As a result, productivity increases considerably. Undoubtedly, you would agree that fuel saving isn’t just important for saving money and cutting down production costs, however, it’s also important from the environment conservation aspect.   

Conclusion                                    

In this blog, we have explored crucial aspects of Pulse-Fired Velocity Furnaces and how they have emerged as a pivotal tool towards sustainable development, a modest step towards the green revolution. Concerted efforts can go a long way in saving our planet.  

It is imperative that we start, focusing on sustainable heating solutions, a powerful tool to combat climate change.          

As you know, climate change is a global challenge. Collectively, we can play our bit. How and what heating solutions, and industrial furnaces, we deploy in our industries directly impact the environment. Sustainable heating solutions are the way forward, paving the way for a green revolution.         

Start exploring the expertise of Arvind Corrotech    

Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnaces, Process Tanks, HDPE Storage Tanks, Pollution Control Equipment, and heat recovery equipment among others.       

If you are on the lookout for anything related to pulse fired furnaces , then end your search with Arvind Corrotech. Let’s connect for a mutually beneficial collaboration. 

Arvind Corrotech Fired High-Velocity Furnace galvanizing plant Pulse Fired Furnace

Storing industrial chemicals and acids has always been a major challenge for industries though plenty of options are available. However, along with advantages, certain materials bring along with them advantages as well.

Consistent innovation and evolution have helped in finding a few materials that can be relied on for storing, processing, and transporting a variety of chemicals. Over the years, polypropylene-based tanks have emerged as one of the most suitable tanks for industries.

Polypropylene is naturally a light and durable product, offering it an edge over other materials. It is basically a thermoplastic polymer. Before considering polypropylene tanks for sale in Ahmedabad, don’t forget to familiarize yourself with the basics of the material. This step will help you in finding the ideal tank for your industry.

Unique properties and salient features

The market is flooded with a variety of industrial tanks, however, polypropylene tanks for sale are getting significant prominence for demonstrating a wide range of unique properties and salient features. These include:

• Low moisture absorption
• Tolerates high and low temperature
• Resistant to inclement weather conditions
• Excellent thermal insulating properties
• Brilliant dielectric properties
• High tensile strength
• Excellent compressive strength
• Brilliant thermal insulating properties

While exploring the market to buy an industrial storage or process tank for your industry, examine the product on the above parameters, helping you to get the ideal tank.

Industries drawing benefits from PP tanks

Plenty of industries are drawing benefits from PP tanks. These include:

• Pharmaceuticals
• Chemicals
• Petroleum
• Steel
• Textile
• Plastic    

Over the years, demand for PP tanks has risen significantly, driven by their unique features and versatility. In this regard, you can connect with a few prominent PP tank manufacturers.

Is polypropylene tanks as effective as steel tank? PP tanks are not only as effective as steel-made tanks, they are affordable too. So, next time when you come across polypropylene tanks for sale, take a look!

Over the years, demand for fume extraction system has witnessed a substantial rise, considering its impact and benefits for industries. As the name indicates, it is designed to help in fume abatement. It essentially comprises dust dust-collecting cyclone and a wet scrubber (bag filter).

Fumes are collected in a dust-collecting cyclone which is connected with a wet scrubber. Fumes are cleaned and duly filtered before eventually being disposed of in the atmosphere.

Unique features of a premium quality fume extraction system

The market is flooded with manufacturers offering the machine to control pollution at manufacturing premises. However, quality makes a difference. How to identify and measure quality?

Consider the following features before finalizing the product:

• Uniform fume extraction
• Efficient
• Splash proof
• Easy to access for skimming
• Viewing windows having toughened glasses fixed over a steel frame
• Sturdy design

Besides, remember to raise queries about the durability of the system to ensure its cost-effectiveness.

Benefits of installing fume extraction system on industry premises

Why industries shouldn’t think twice about installing the pro-environment system?

Here are the reasons to corroborate the fact:

• Lowers fuel consumption
• Eliminates safety and health risks occurring due to hazardous fumes
• Eliminates the possibility of serious nature in case of zinc splash
• Increased life of roof structure and cranes eliminating any possibility of corrosion
• Prevents unpleasant odor

In addition, installation of the scientifically designed machine ensures increased shed life as contamination and corrosion are reduced substantially.

Custom-designed fume extraction system

A few prominent companies in Ahmedabad hold expertise in delivering custom-designed products. According to your industrial requirements, they can design and engineer the product. If you think, standard designs don’t suit your industry, then it’s time to get the custom machine. Never settle for quality.

If you have even an iota of concern for the environment, then install the fume extraction system now!

The continued evolution of science and technology has been instrumental in developing plenty of innovative products and services. A galvanizing plant is one such path-breaking innovation, enabling a wide range of industries to transform their manufacturing process. As far as galvanizing plant cost is concerned, it largely depends on a few major factors.

Understanding galvanizing plant

For the unawares, a hot dip galvanizing plant is a scientifically designed and engineered plant comprising a variety of stages, machines, tanks, and equipment. It is mainly designed to develop a zinc coating over steel and iron-made products when submerged in a bath of molten zinc. As a result, the metal becomes robust and develops astonishing properties, including anti-corrosion.

Galvanization is expensive?

In fact, it is a misconception that galvanization is expensive and galvanization plants cost huge investments. Ground research on the impact of galvanization has proved many critics wrong. It’s true that initially, a company has to invest a huge amount to buy the hot dip galvanization plant. However, consistent benefits will make it cost-effective.

Let’s understand this with an example. When a two-wheeler automobile manufacturing company buys a galvanization plant to meet its requirement to galvanize nuts, bolts, spanners, spare parts, etc., it draws plenty of benefits from it for years. Quality products and machinery improve brand value and customer satisfaction, leading to an increase in sales. The investment made can be recovered.

Factors deciding galvanization plant cost

The galvanizing plant cost directly depends on the size of the plant, capacity of the plant, furnace type, etc. In addition, it makes sense to conduct thorough research on galvanization plants of a few leading companies. This will help you to learn about the existing market scenario.

Remember, a galvanization plant requires a huge investment, choose it after due diligence!

Are you into the storage of industrial chemicals? Does your manufacturing company require bulk storage of chemicals? Does your factory use a chemical storage tank? In that case, this short write-up will be an eye-opener for you. Don’t miss this crucial post.

Why do industries require chemical storage tank?

Over the years, industrial storage tanks have gained prominence in a variety of industries. As far as application of the tank is concerned, it is primarily used for the following applications:

• Mixing the industrial chemicals
• Processing of chemicals
• Static storage for further use
• For transporting raw chemicals
• For transporting finished chemical products

These tanks are available in a wide range of shapes and sizes to meet the requirements of industries.

Unique features of a quality-driven chemical storage tank

This is one of the most significant sections of this write-up. How would you ensure that the tank, you are all set to purchase is of premium quality? Here’s a solution. A premium quality tank is identified with the following unique features:

• Manufactured in compliance with German DVS standards
• Safe handling
• Leak-proof
• Corrosion resistant
• Lightweight and durable
• A smooth inner surface which means lower sludge formation and lower cleaning costs
• Easy installation
• Safe for the environment

Chemicals to be stored

The uniquely manufactured chemical storage tank is ideal for storing a vast variety of chemicals, including fertilizers, propane, liquefied natural gas (LNG), petroleum products (gasoline, diesel, petrol, etc.), sulphuric acid, crude oil, ethylene, etc.

When choosing a tank, make sure, it has the properties and endurance to store the chemical. In this regard, you can have a serious dialogue with the chemical storage tank manufacturer.

Material of storage tanks

Industrial storage tanks are manufactured from different materials, including steel, PVC, aluminum, FRP, HDPE, etc.

Undertake a due diligence exercise to choose the perfect chemical storage tank for your industry. It shouldn’t be an impromptu decision.

As indicated by its name, a galvanization furnace is a scientifically designed sophisticated furnace for the galvanization process. For the uninformed, galvanization is a process of applying a protective zinc layer to iron or steel-made items. Subsequently, the metal develops a variety of unique features, including resistance to corrosion and durability.

Importance of a quality-driven galvanization furnace

Hot dip galvanization has emerged as one of the most common galvanization processes across the globe, considering its unique benefits for various industries.

The process of galvanization, can’t be imagined without furnaces. Furnaces manufacturers are manufacturing a variety of furnaces to meet the demands of a wide range of industries, including automobile, power transmission, telecom, etc. 

A galvanization furnace is basically an enclosed system wherein the iron or steel-made products are heated to a defined temperature. As far as the temperature is concerned, the steel is heated to about approximately 830 F (443 C). This is the ideal temperature to induce the galvanization process.

Galvanization furnaces are available in different shapes and capacities. Choose the furnace that suits your industrial requirements. Get in touch with a few prominent furnaces manufacturers to choose the ideal furnace for your industry.

An advanced control panel system comes along with the furnace to keep a watch on various significant indicators of the furnace, including temperature. To learn more about the furnace, have an intensive dialogue with a few famous furnaces manufacturers.

Role of kettle

The galvanization kettle is an integral part of hot dip galvanization. The sophisticated kettle contains zinc for coating. The heating process of the kettle takes place with the support of a furnace. During the heating process, thermal energy is produced with the objective to maintain the required temperature of the zinc.

As far as the material is concerned, the galvanizing kettles are manufactured by employing special steel material that also has low carbon and silicon content in its composition.