Acid storage tank manufacturers are manufacturing a wide range of acid storage tanks for storing various types of industrial acids. The market is flooded with tanks made of a different material. Every material has its own benefits and disadvantages. Business owners face issues galore in choosing the ideal acid tank for their industry. In this blog, we are going to focus on similar pivotal issues.                   

Before we take a deep dive into the subject, it makes sense to learn about the unique features of a quality-driven.     

Salient features of quality-driven acid storage tanks   

Every business searches for quality acid storage tanks since quality tanks by established acid storage tank manufacturers have a wide range of benefits and manufacturers. What are those benefits? For the benefit of readers, we are sharing those features:              

• Corrosion resistant 
• A protective cover prevents bumps 
• The matching lock cover protects  
• Recyclable 
• Safe to use 
• Resin rich surface 
• Reliable 
• Integral leg supports
• Durable 

Consider these features, when you place your order with a famous industrial tank manufacturer in Ahmedabad. Don’t forget to evaluate the acid tank, you are all set to buy on the above parameters. 

Let’s now shift our gear to the core subject. 

What material should I choose for acid storage tanks?      

Acid storage tank manufacturers are using different types of materials for manufacturing acid storage tanks. Here are a few famous materials used to manufacture industrial acid tanks. 

Polyethylene tanks 

This material is generally less expensive. And has found usage in various industries. Whether it is linear (LLDPE or HDPE) or cross-linked (XLHDPE), polyethylene-made acid storage tanks are resistant to chemicals and abrasion. However, this material isn’t as strong as FRP. At the same time, it has a lower maximum temperature threshold, making it ideal for storing a few acids. Entering into a dialogue with a tank supplier will definitely help.   

FRP (Fiber Reinforced Plastic) Tanks   

According to industry experts, FRP (fiber-reinforced plastic) tanks are suitable for larger vessels, taller and narrower vessels, and elevated temperature applications. In this regard, you can connect with a few prominent acid storage tank manufacturers. FRP-made acid tanks by a leading tank supplier with certain durakane resins can handle up to 250°F for short periods without impacting the quality of the tank or vessel. Here, we would like to mention that FRP-made vessels aren’t ideal to store sulfuric acid. In this regard, you can connect with a few Tanks manufacturer for further info.   

Steel and high alloy tanks  

Metallic industrial storage tanks, like steel and high alloy tanks are designed for applications that require pressure ratings above atmospheric pressure. Having a discussion with the tank supplier will help you in learning about the product.           

Industrial storage tanks on the basis of design 

Some of the commonly used industrial storage tanks in industries are fixed-roof tanks, horizontal tanks, external floating roof tanks, internal floating roof tanks, pressure tanks, doomed external floating roof tanks, LNG tanks, and variable vapor space tanks.

Conclusion 

Before finalizing the tank, share your requirement with acid storage tanks manufacturers. Only choose the tank that meets your requirement. Why settle for inferior quality, when you have the option to choose the best!  

Over the years, pickling has assumed significance in surface treatment plant and pickle processing plant given its numerous benefits for galvanization and engineering-based industries. With the advent of innovative technology, pickling plant manufacturer is getting empowered to roll out a wide range of pickling tanks.

As indicated by the introduction and title, we are going to highlight the importance of pickling plant in surface treatment. Before we take a deep dive into the industrial subject, let’s understand the pickling process in simple language.

Learning about pickling

What is pickling? Do you know, what is the metal treatment process? People often imagine mango or chilly pickle, when they are asked about pickling. Here we are talking about metal treatment plant, it is also famous as pickling processing plant or surface treatment plant in industry circles.

In metal engineering, pickling refers to the metal treatment process. Under this process, superficial impurities are removed from the surface of the metal. Then why it is called pickling? Since the process comprises using an acid solution which is called pickle liquor, it has become famous as a pickling process. And the plant which is designed for the pickling process is known as the pickle processing plant.

Coming to the composition of the pickle liquor, it mostly depends on the type of metal on which it’s all set to be used. Let’s understand this with a few examples, for low carbon steel, pickle liquor comprises hydrochloric or sulfuric acid, whereas, for high-carbon steel, pickle liquor comprises acids like phosphoric or nitric acid. For further information, you can connect with a leading pickling plant manufacturer in Ahmedabad.    

Benefits of pickling

From the basics, let’s now shift toward another key element of this blog, the benefits of pickling or surface treatment plants. It has been observed that newly manufactured metal plates, rods, pipes, etc. develop a layer of impurities on the surface when exposed to air or weather conditions. An oxide layer comes up on the surface. This layer reduces various traits and properties of the metal, making it unsuitable for various industries, like galvanization and precision-based engineering.

According to industry experts, there are plenty of ways to remove oxide and various other impurities from the steel surface. However, pickling has become one of the most reliable methods of removing impurities and oxide layers, since the process is simple to plan and implement. During the pickle processing plant, metal-made items like iron rods, plates, and pipes, are immersed inside the tank with acidic pickle liquor. The pickle liquor eats away the oxide layer and other superficial impurities, without disturbing the underlying steel. In this regard, you can connect with a leading pickling plant manufacturer.

Does an iron pole require with no oxide layer require pickling before galvanization?

Many people think on this line. But the fact is just because an iron piece has an oxide layer, it doesn’t mean, it’s completely pure. The item still contains many other impurities. That’s why pickling is important.

Conclusion

We are confident, this blog will expand your knowledge about pickling. Pickling plant manufacturer is manufacturing a wide range of pickle processing plant. Before choosing the plant, enter into a dialogue with the manufacturer to share your requirement.

Galvanizing has emerged as one of the most reliable techniques to apply a coating on iron-made items. A robust zinc kettle is an essential element of this entire process. A scientifically designed zinc galvanizing plant comprising a wide range of processes for zinc coating on a wide range of products, like pipes, wires, rods, and components enables successful galvanization.

The magic of the zinc layer

The extremely thin zinc layer adds plenty of features to the coated metal, including resistance to corrosion and durability. You don’t require deep knowledge to solve this question. The durability of metal is directly proportional to its ability to resist corrosion. Since the zinc layer imparts incredible properties to the metal, it lasts up to 70-80 years. Even more than that. Zinc kettle manufacturer hold professional experience in building zinc galvanization plant ‘s machines and tools. You can raise your doubts and queries to the manufacturer.

An important question arises here, why is zinc used in zinc galvanizing plant and not any other metal? This will remain the key focus of our blog. Many people, especially students, want to learn about this mystery. In this blog, we are going to solve this vital question.

 Why not copper in place of zinc?

That’s an obvious question many of you might be thinking to raise. Why not copper in place of zinc for carrying out the galvanization process and applying a coat, after all even copper doesn’t rust either. According to the experts, zinc protects steel-made items from rusting in many ways, copper can’t.

Metals that are more reactive in nature, protect metals that are comparatively less reactive by losing electrons first. According to metallurgy experts, zinc is more reactive than any kind of steel, making it ideal for the galvanization process. On the contrary, steel is more reactive than copper. Your answer lies here. Since steel is more reactive than copper, if we apply the copper coating for galvanization, if copper got scratched, the steel beneath it would corrode faster whereas copper maintains its original shape. Therefore, it makes sense to use galvanization. Consequently, giving rise to the demand for zinc kettle, zinc galvanizing plant, and zinc kettle manufacturer. Does it mean copper can’t be used to galvanize steel?

Copper is required for weathering steel

What is corten steel or corten weathering steel? Copper has found usage in processing weathering steel. It is famous in industry circles as COR-TEN steel. It is a high-strength steel alloy. Steel-made items when galvanized with copper become weathered in appearance. It is necessitated to meet the architectural requirement. So, next time when someone says can we use copper for galvanization? You have the right answer.

Some metal oxidizes faster than others

Yes. That’s absolutely correct. Under the process of galvanization, zinc oxidizes and endures acid corrosion sacrificially to steel.  It means zinc is straightaway in contact with acids and oxygen that target steel. Zinc coating saves the steel beneath from corrosion. A zinc kettle as the name indicates is ideal for hot–dip galvanization.

Summary

Zinc-based galvanization is changing the face of the galvanization industry across the globe, including India. With the rapid rise in economic activities across the globe, zinc kettle manufacturer is continually getting orders.

This is going to be an informative blog with a clear focus on ETP treatment plant. Before we move forward and take a deep dive into the subject, it makes sense to learn about ETP effluent plant in simple language.

What is an ETP plant?

To make it simple for you, it is a scientifically designed plant with requisite machines and tools designed to treat industrial wastewater. The main objective behind this plant is to prevent environmental degradation and pollution that occur due to the discharge of industrial wastewater.

Let’s now shift our focus to the core issue, how to choose the best ETP plant for your manufacturing company. 

Determine the components required to treat

Every manufacturing unit generates waste and harmful particles and components during the manufacturing process. The first step a company can take when planning to buy the plant is – to determine the components to be treated. You can assign this responsibility to an experienced production unit supervisor or technician.

Quality and amount of waste waster

The next step you can take is – to determine the quality and amount of the wastewater to be treated by using the ETP process.  This will help you determine the capacity of the plant you are planning to buy for your manufacturing plant, like a textile unit, plastic factory, chemical process unit, paint manufacturing company, etc.

Based on biological treatment

This is again a major factor in determining the ETP treatment plant. A few plants are designed exclusively for the treatment of biological waste. In such plants, microorganisms that are suited to decompose the waste component present in the factory waste are mixed in the chamber. If your factory discharges biological waste, then no point in buying the plant suitable for chemical treatment.

Based on chemical and inorganic components

This type of ETP effluent treatment plant is designed to treat chemical and inorganic components that emerge from a manufacturing unit, like a chemical and paint factory. If you are managing a textile unit, wherein a wide range of chemicals are used during production, then you must consider this type of plant. Don’t forget to raise your requirements with a leading manufacturer.

Cost factor

This is one of the most important factors you should consider when buying the ETP treatment plant for your factory. The cost of the plant depends on a wide range of factors, including the material used for manufacturing the plant, the quantity of wastewater to be treated, the required output of the plant, the quality of treated water, the average life span of the plant, etc.  Also, the size of the plant largely depends on the capacity of the plant, you have chosen.

Cost Comparison

There are numerous companies manufacturing ETP process plants in Ahmedabad, India. When planning to buy the plant, evaluate a few leading manufacturers on major parameters, like cost, energy efficiency, output, the material used, and life span. These factors allow you to choose the best plant for your factory.

Conclusion    

We hope this blog will help you in choosing the ideal ETP treatment plant for your factory. In this era of rapid industrialization, it is our responsibility to save the environment. Buying an ETP effluent treatment plant is the right decision in this direction. 

Over the years, the galvanizing industry has grown manifold, riding on ever-increasing demand for galvanized products across the globe, including in our very own India. Galvanizing plant setup is highly sophisticated engineering, only a few turnkey hot dip galvanizing plant manufacturer and supplier hold expertise in the domain. Effective consulting with a prominent manufacturer will go a long way in this regard. This brief guide will help you meet your industrial requirement.

Why should you consider galvanizing plants? 

In this section, we are going to highlight a few important factors that favour a galvanizing plant setup, if you are considering entry into the galvanization business. These include:

• Short production times
• Streamlined process
• Reduced cost
• Affordable costing
• Reduced labour costing
• Cost savings
• Growing demand for galvanized products
• The durability of galvanized products

Apart from these features, we recommend you to meet a leading company in this area. Their engineers will help you learn the essentials related to the important plant.

Purchasing an existing plant   

Experts into galvanizing businesses suggest taking over an existing galvanizing plant as it’s more advantageous to purchase an existing business in comparison to starting from scratch.

Existing revenue cycle   

When you build a plant from scratch, you have to struggle to bring in revenue right from the word go. On the contrary, an existing plant has a steady income as it has a client base in its funnel.

Operational efficiency 

This is again a huge advantage of galvanizing plant set by leading galvanizing plant manufacturers. As an owner of a business, you don’t have to worry about the operational efficiency of the plant, since the plant is already pilot tested by the manufacturer.

Are you planning to enter into a galvanizing business?  

Entering into a dialogue with a few entrepreneurs who are managing a galvanizing plant setup will considerably help you to understand the galvanizing business and how it is going to help your business.

Here we would like to recommend you connect with entrepreneurs from other cities. Why so? It’s unlikely that the local competitors would be eager to speak with you. Obviously, why would they like to guide and educate a future competitor? Whereas galvanizing plant setup owners from far away cities will have no objection as they are fully aware that since you are from a different city, you are not going to steal their local customers. Sounds interesting! It’s a bitter truth.

The bitter truth is it can take a while to find an entrepreneur from the crowded market who will be excited to discuss with you the business of galvanization, market demand, the future of turnkey hot dip galvanization plants, etc.

Important features of a galvanizing plant setup 

Before you buy or acquire a galvanizing set up in Ahmedabad, India, examine the plant on major quality parameters.

• Excellent design
• Quality of the machinery
• Cost-effectiveness
• Robust setup
• Impeccable commissioning
• Technology used
• Power efficiency
• Durability

It’s important to carry out due diligence exercise, then regret it later.

A few leading engineering companies in galvanization also hold professional expertise to deliver and supply acid storage tanks. Such manufacturers are known as acid storage tank manufacturers.

How many times, have you imagined about the quality of steel around us? How the flyover bridge still remains intact though more than 50 years have passed? That power pole you saw during childhood is still brightening? How does it happen? Don’t be shocked, when we say, the automatic hot dip galvanized plant ’s impact is all around us and it plays a significant role in our day-to-day lives.

For the unaware, the hot dip galvanizing process is a scientifically designed process for galvanizing steel or iron. As part of the process, metal-made items are immersed in the molten lava of zinc, leading to the formation of a zinc coating. This coating imparts numerous qualities to the coated material, including corrosion resistance.

Let’s now shift our focus to the core issue of this blog, 5 major reasons why industries must galvanize steel before using it.

Galvanizing means durability  

Over the years, it has been proved that galvanizing is durable. That’s the reason, it has been largely used by plant and storage tanks manufacturer across the globe, including India. According to industry experts, galvanized steel-made items and structures can last up to 100 years.

Galvanizing is environment friendly

You would agree that the long-term durability that comes along with galvanized steel reduces the burden on the environment. Subsequently, it supports sustainable development. In this era of rapid industrialization, environment-friendly structure and product are getting prominence. And rightly so. The automatic hot dip galvanizing plant industry is witnessing tremendous growth, riding on its significance and advantages for a wide range of industries.

Galvanizing is cost-effective   

It’s a myth and perceived notion that hot dip galvanizing is expensive. People think galvanizing is expensive as it brings along with it numerous properties. The paint looks good, initially, it’s cheap. However, you will have to paint the metallic items time and again to save it from corrosion. Also, painting cost increases depending on market dynamics. However, galvanizing costs have remained stable. Initially galvanizing may sound expensive, however, in the long run, it pays off. You don’t have to paint the metallic item, time and again. Subsequently, it is being relied on by plant and storage tanks manufacturer.                                               

Galvanizing is reliable

Yes, that’s absolutely right. Galvanizing is definitely reliable in comparison to a host of other methods to control corrosion. The zinc coating formed as a result of the automatic hot dip galvanizing plant has been found to be consistent, reliable, and durable.

Galvanizing provides incredible coverage to surface   

The hot dip galvanizing creates a robust and reliable bond between zinc and steel, leading to the formation of a coating that will last for generations. Also, along with the robust surface, it also provides superior coverage. Hence, the galvanized structure remains protected for years.

Conclusion   

We are hoping, this blog will erase many of your myths regarding galvanization and its viability. Next time when you see an electric pole still transmitting power though very old, don’t get surprised. It has happened because of an automatic hot dip galvanizing plant.

Industries cutting across domain expertise are drawing benefits from the incredibly scientific process, including, plant and storage tanks manufacturer.

A variety of industries draw benefits from industrial chemical storage tanks. In this blog, we are going to focus on features and factors that you should consider, before buying the FRP storage tank. Furthermore, we will highlight the salient features and benefits of a quality-driven tank, like an HDPE storage tank.

Moving forward, let’s understand the basics of manufacturing industry-centric tanks.

What is a chemical storage tank? 

In simple language, it is a robust vessel designed to store, mix, process, and transport industrial chemicals which are being used in a wide range of industries.

Salient features of quality-driven chemical tanks   

Here is a list of salient features of industrial storage tanks:

• Corrosion resistant
• Heat preservation technique to reduce evaporation
• A protective cover prevents bumps
• Matching lock cover
• Recyclable
• Safe to use
• Reliable
• Integral leg supports
• Low maintenance
• Durable

Furthermore, the tank you are all set to use for your manufacturing plant should be easy to clean. In the sense that it should have the design and measures in place that aid ease of cleaning. Leading industrial tank manufacturers install a strong ladder inside the tank, allowing the staff to easily go inside the tank and carry out the cleaning process. Industrial chemicals are hazardous to health; the cleaning of the tanks should be carried out under the supervision of a professionally qualified supervisor.

Whenever, you plan to place an order for industrial tanks, don’t forget to evaluate the product on these salient features. Don’t forget to raise your queries, if any with the industrial tank manufacturer.

Types of industrial storage tanks  

Industrial storage is a vast industry. Tanks are available in different materials, shapes, and sizes. Some of the most popular types of industrial storage tanks comprise fixed-roof tanks, horizontal tanks, external floating roof tanks, internal floating roof tanks, pressure tanks, doomed external floating roof tanks, LNG tanks, and variable vapor space tanks. For further information, you can get in touch with a leading chemical storage tank manufacturer.

Types of Industrial tanks    

Industrial tanks are manufactured by using a wide range of materials. On the basis of the material used for construction, these tanks are classified into the following categories:

• FRP Storage tank
• Polypropylene tanks
• HDPE Storage tanks
• Steel storage tanks

Maintenance  

A few HDPE storage tank manufacturers also provide installation and maintenance services. In case this sounds practical for your business, you can outsource maintenance to such manufacturers. Keep this factor in view while choosing the tank manufacturer for your manufacturing company. Remember, a quality product requires less maintenance. This will save you money that you will spend on the repair and maintenance of the product.

Choose a tank on the basis of the chemical to be stored      

Yes. This should be the prime focus when you choose the industrial storage tank for your manufacturing plant. During your discussion with the tank manufacturer, like the FRP storage tank, don’t forget to share the chemical you are going to store. This will help you to choose the perfect chemical storage tank for your manufacturing company.

Conclusion           

Why settle for less, when you have the opportunity to choose the best FRP storage tank for your company? The market is filled with plenty of manufacturers, choose the one that has a market reputation.

In this era of rapid industrialization, pollution control systems are a must to save the environment from getting polluted, at the same time protect human beings from getting infected.  In this blog, we are going to going focus on the significance of pollution control equipment and how they are benefitting a wide range of industries.

Learning about pollution control equipment

Pollution control equipment manufacturers are engineering a wide range of products to control pollution. These are designed to remove and control pollutants from industrial waste water, or air before releasing them into the environment.

Major pollution control equipment  

In this section, we are going to highlight a few major pollution control systems manufactured by leading pollution control equipment manufacturers in Ahmedabad. Here we are discussing pollution control equipment designed for the galvanization industry. These include an acid fume extraction system, white fume extraction system, furnace fume enclosure, wet scrubbing system, dust collection filter system, etc. For in-depth information, you can connect with a leading zinc kettle manufacturer.

 Why should industries use pollution control equipment

• Improved environmental performance of machines and equipment
• Enhanced compliance with local bodies’ rules and regulations
• Prevention of pollution
• Conservation of resources
• Operational efficiency
• Improved employee morale
• Enhanced image with the public, regulators, lenders, and investors

In addition to the aforementioned benefits, the vital equipment also improves the health of employees as this equipment controls the inhalation of pollutants.

Industries drawing benefits from pollution control machines, tools, and equipments

By using premium quality pollution control equipment, a wide range of companies are removing pollutants from their manufacturing unit. Some of these include

• Steel
• Textile
• Tyre
• Chemical
• Plastic

Zinc Kettle, Hot-galvanization process, and pollution control equipment

Zinc Kettle manufacturers are building a wide range of pollution control equipment since the hot galvanization process emits harmful fumes. Coming to the importance of zinc kettle in the galvanization process, the robust reservoir is utilized to galvanize small to large-sized components, for example, fasteners, auto parts, poles, pipes, wires, pillars, etc.

As far as the size and capacity of the zinc kettle are concerned, it weighs around 30 tons. Weight varies from manufacturer to manufacturer and also depends on the requirement of end users. The mechanized kettle can hold around 250 tons of molten zinc. The temperature inside the kettle hovers around 445°C to 465°C. Metallic items to be galvanized are immersed in the molten zinc. As a result, the items are coated with a layer of zinc. This thin layer acts as a shield and protects the metallic components from corrosion.

White fume extraction system

When steel-made items and components are immersed inside the zinc kettle for galvanization, subsequently chemical reaction takes place and leading to the generation of white fumes. These fumes are harmful in nature and have the intensity to damage man and machinery. Therefore, these fumes should be captured during the galvanization process. At the same time, if discharged, these fumes will pollute the environment.

The white fume extraction system is designed to capture white fumes to protect both man and machinery. Dust collection equipment is part of the pollution control equipment that is used in the galvanization industry.

Conclusion

Rapid industrialization is going on to fulfill the needs and demands of the rising population and socio-economic development. Sustainable development is the need of the hour. And pollution control equipment by pollution control equipment manufacturers is a way forward.

Manufacturing industries are showing a positive growth trajectory, riding on continued growth in economic activities globally. As industrial growth is going upward, the demand for acid storage tanks is also increasing. This is a positive sign for companies engaged in manufacturing industrial tanks in India.  

Learning about chemical storage tanks

These tanks are designed in a special way to minimize the ice crystallization process and other harmful effects during storage. These tanks are engineered to hold and store different types of liquids and gases at varying pressure and temperatures.  The special tanks are available in various shapes and sizes. As far as mounting is concerned, these tanks are mounted both vertically and horizontally.

Unique features of premium quality acid storage tank

In this section, we are going to talk about salient features of chemical storage tanks. Consider these features while choosing storage tanks for your industry:

• Corrosion resistant
• A protective cover prevents bumps
• The matching lock cover protects
• Recyclable
• Safe to use
• Resin rich surface
• Reliable
• Integral leg supports
• Durable

As far as costing is concerned, it varies from company to company. We recommend you compare costs before taking a final decision to buy the product.

Types of industrial storage tanks

Manufacturing industries are using a wide range of acid process tanks and industrial storage tanks for a wide range of objectives. Some of the commonly used storage tanks in manufacturing industries are fixed-roof tanks, horizontal tanks, external floating roof tanks, internal floating roof tanks, pressure tanks, doomed external floating roof tanks, LNG tanks, and variable vapor space tanks.

3 commonly used industrial storage tanks

In this important section, we are going to talk about 3 commonly used industrial tanks. These have been classified based on their storage objectives.

• Liquid tanks
• Bullet tanks
• Bunded tanks

Liquid tanks

As indicated by the classification, these specially designed industrial chemical storage tanks are manufactured for safely storing volatile and non-volatile liquids industrial liquids. Given their importance and application in manufacturing industries, these are engineered by using robust raw materials combining the latest machines and tools. These can withstand corrosion and other harsh environmental conditions.

Bullet tanks

These types of acid process tanks are cylindrical in shape and are designed for bulk storage in large tanks. As far as applications are concerned, the bullet tanks are engineered for storing low melting points liquefied gases, for example, butane and ammonia.  These tanks can hold bulk quantities of gases under a temperature below – 148 degrees Fahrenheit.

Bunded tanks

This is a special type of industrial storage tank as these tanks possess a secondary containment tank on their outer side. What is the purpose behind the outer tanks? The outer tanks act as a catch system for preventing oil spills.  As oil spill leads to harmful effect on the environment, the protective layer adds to the robustness of the tank.

Custom-designed acid process tanks

A few leading acid process tank manufacturers in Ahmedabad hold the expertise to deliver custom-designed chemical storage tanks.  For your specific requirement, you can connect with a leading chemical storage tank manufacturing company. Never settle for less. Inferior quality wouldn’t serve any purpose.

Conclusion

Quality makes all the difference. Never compromise with the quality of the acid storage tank.