This is a business-centric blog. In this blog, our focus will circum navigate key issues and points related to industrial storage tanks. Before we get into the details andintricacies of the topic, let’s understand the basics.

What is an industrial chemical storage tank?

As the name signifies, industrial chemical storage tanks are employed for storing and safe transport of industrial chemicals. Simply put, these are designed for a wide range of manufacturing and processing industries.

Key objectives of the chemical storage tank

Here are the key objectivesof the chemical storage tank:

• Mixing
• Processing
• Static storage
• Transport of raw chemicals
• Transportfinished chemical products

Material of industrial tanks 

Industrial chemical storage tanks are manufactured using various types of material. Its use fundamentally depends on the type of material to be stored.  

• HDPE storage tank
• FRP (fiber reinforced plastic) tanks
• Steel and high alloy tanks

Chemical storage tank manufacturers, for instance, Arvind Corrotech adhere to industry standards to deliver excellence-driven storage tanks.      

List of industrial chemicals stored in chemical tanks

The specially designed storage tanks for chemicals are suitable to safely store the following chemicals:

• Propane
• Liquefied natural gas (LNG)
• Fertilizers
• Petroleum products (gasoline, diesel, petrol, etc.)
• Crude oil
• Sulphuric Acid (H2SO4) 
• Ethylene

In addition to the above chemicals,many other industrial chemicals are stored in industrial tanks, Sodium Hydroxide, Propylene, and Nitrogen. For the unawares, over 150 million tons of Ethylene (C2H4) is produced annually for various purposes. 

Salient features of storage tanks

Now let’s shift our focuson the salientfeatures of the tanks. Here are the salient features:

• Sturdy
• V. stabilized
• Durable & long-lasting
• Withstands harsh weather environments
• Leak-proof
• Resistant to chemicals
• Resistant to corrosion

Tanks in different shapes 

Storage tanks for chemicals in different shapes are availablein the market. Depending on their industry and needs, industrialists can choose the design and shape. Here are a few common designs:

• Vertical storage tanks
• Horizontal tanks
• Square storage tanks

Industries using chemical tanks

In this blog, we have covered a few crucial subjects with the objective to expand the knowledge of readers and professionals working in different manufacturing industries. Now, the most important question arises. Which all industries use chemical tanks? Here is the list of industries using storage tanks:

• Textile
• Petrochemicals
• Chemicals
• Colours and Dye
• Galvanization
• Steel
• Tyre
• Plastic
• Paper

Capacity

The chemical storage tanks are available in different capacities. Their common capacities in litres include 500, 1000, 1500, 2000, 3000, 4000, 5000, 10,000, etc.

For a specific shape and size, you can connect straight away with the leading manufacturers and suppliers. There are a few who are experts in customization.

Conclusion

Every material has its properties. It is suitable for a few specific chemicals. Every tank can’t store any kind of chemical. You are advised to make a proper inquiry while procuring a tank for your industry. Buy the tank which is suitable for your industry.Never take a decision in haste since it may have wide spread implications.

Join hands with Arvind Corrotech

Arvind Corrotech is leading Hot Dip Galvanizing Plant Manufacturer, offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and Pollution Control Equipment.  

If you are on the lookout for anything related to repair and modification services for process tanks and galvanizing plants, then end your search with Arvind Corrotech. Let’s connect for a mutually beneficial collaboration. 

In this era of ever-rising socio-economic growth, the manufacturing and infrastructure sector are showing consistent growth, riding on demand and supply theory. Rapid growth in the various manufacturing sector, for example, cement, chemical, textile, leather, plastic, tyre, etc. to overcome the demand and supply challenges. At the same time, effluents that discharge from the plants and factories wreak havoc on the environment, leading to environmental pollution. Keeping these factors in view and saving the environment from pollution, the use of pollution control equipments becomes a necessity.

Our focus in this blog will remain on a few critical subjects that have a direct or indirect impact on the environment. In order to save the environment and push sustainable development, filtration systems for pollution control are getting prominence these days. And why not?   

Benefits of pollution control and filtration plants

• Prevention is the key to preserving wetland, groundwater resources, human health, and sustainable development
• Prevents the environment by conserving natural resources
• Pushes inclination towards sustainable development
• Protects human beings from health hazards, like bronchitis, heart disease, lung cancer, etc.
• Compliance with local regulations empowers your business to operate without any apprehension

Pollution control equipments

Any machine or tool or equipment that helps control pollution falls under the category of pollution control machines and tools. In this section, our focus will remain on tools and pieces of machinery widely used to combat pollution. Here are a few major equipments:

• Acid fume extraction system
• White fume extraction system
• Pickling plant
• Furnace fume enclosure
• Wet scrubbing system
• Dust collector filter system
• Bag filters
• Filtration systems

These equipments are designed to remove hazardous particles and pollutants, like sulfuric gases, fumes, pollutants, odors, and vapors. Harmful impacts like acid rain, smog, carbon emission, etc. are the result of these pollutants. Threats to the environment and the subsequent impact on health are manageable issues.

Integrated approach

Integrated pollution control is a comprehensive approach that aims to prevent and minimize pollution and human lives. It is the need of the hour in today’s era wherein focus remains on striking balance between industrial growth and safety of human lives. Countries across the globe are incorporating the integrated approach to control pollution in their manufacturing and infrastructure development processes. 

Filtration systems for pollution control  

This is an important system, in place in numerous manufacturing units and factories. For example galvanization plants, cement manufacturing, paper manufacturing factories, etc. It has been used extensively for various benefits, including to control pollution and shield the health of the workforce. 

Main objective

The key objectives of the system include:

• Reduction of hazardous substances
• Recycling
• Treatment
• Final disposal

Major components of the system

• Dust collection system
• Vacuum systems
• Wet scrubbers
• Welding exhaust systems
• Fume extraction arms
• Oil mist collectors
• Dust control booths
• Source capture hoods
• Downdraft tables and benches
• Air filter housings
• Dust collector filters

Join hands with Arvind Corrotech

Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and Pollution Control Equipment.

If you are on the lookout for anything related to pollution control equipment, then end your search with Arvind Corrotech.

Let’s connect for a mutually beneficial collaboration.        

Over the years technology and innovation have helped a wide range of industries in furthering their evolution. Even the process of galvanization has also been benefitted from the emergence of technology. Corrosion technology is no more the same, it used to be in the past. Continued innovation is paving the way for new processes and methods of galvanization.

In this short and meticulous blog, we are going to focus on galvanization, its benefits and advantages, and a host of other significant issues.

Learning about the galvanization

Dear Readers, at the outset, let’s understand the term galvanization in simple words before we take a deep dive into the all-important subject.

Rust is the biggest opponent of iron and other metals. Overexposure of metallic parts to inclement weather, scorching heat, saline water, etc. leads to corrosion. Corrosion impacts the life of the metal.

Galvanization is one most reliable methods to prevent iron and steel metal from corrosion. There are various types of methods available for protecting the metal from corrosion.

How does it happen

Under the process of galvanization, a thin layer of zinc coating develops on the base metal, when it is dipped in the lava of molten zinc. The zinc layer develops on the metal during the process. It helps prevent metal, like iron and steel from corrosion through a protected shield. This layer of zinc though as thin as the thickness of a photocopy paper helps the metal withstand inclement weather.

The hot dip galvanizing process generates white fumes when steel is dipped in the molten zinc. The fumes that emanate are extremely hazardous due to the presence of chlorine and suspended ash particles. If inhaled, it may also be considered harmful for health. Also, they deteriorate the overhead cranes and the shed life. Hence, it becomes apparent to establish a system for fume abatement and discharge. This entire system is known as Zinc Fume Extraction System,

Hot dip galvanizing is one of the most sought-after methods for the galvanization process of metal across industries and geography.

Galvanizing benefits 

Galvanizing is all-around. It wouldn’t be an exaggeration if we say the process has become an integral part of our life. Life can’t be imagined without galvanization. In this section, we are going to talk about the core of this blog.

Industrial use

Owing to the amazing benefits of galvanization, it has found usage in a wide range of industries. Industries like automobile, Infrastructure development, wind energy, transport- shipping, railways, airplane, etc., and sports to name a few are using the innovation for their benefits. Numerous strictures across the globe are using galvanized steel for its amazing properties. These types of metal have the properties to counter and withstand inclement weather, resulting in optimized durability. Anti-corrosion properties of the zinc layer are the biggest instrument of the galvanization process. 

Join hands with Arvind Corrotech

Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnace, Process Tanks, Chemical Storage Tanks, and Pollution Control Equipment.   

If you are on the lookout for anything related to galvanization, then end your search with Arvind Corrotech.

Let’s connect for a mutually beneficial collaboration.  

This isn’t a conventional subject for our readers, yet, it has great significance for everyone. Directly or indirectly, chemical tanks are touching our lives. For those who are working or associated with the textile, chemical, petrochemical, food and beverage, and pharmaceutical industries, this is going to be an interesting subject. This will further expand their knowledge base about the subject. For students and research scholars, this is going to present a wide range of facts and figures enabling them to prepare their reports and assignments.

What is a chemical tank?

Before heading towards the intricacies of the subject, it’s important to learn the term in simple language. A chemical tank is a sophisticated storage container to store a wide array of chemicals that are in use in numerous industries, including pulp and paper. The sophisticated tanks are available in numerous sizes and standard shapes. Depending on chemical and fluid, chemical tank manufacturers across India fabricate these sophisticated tanks.

Why are we using the word sophisticated though it’s only a tank? The tank looks ordinary in design, a cylindrical structure, but this kind of tank is for special chemicals. These chemicals are hazardous in nature, may lead to disaster and environmental consequences, if not stored with adequate measures. While purchasing the tank for your manufacturing process, don’t forget to ask for features from the chemical tank manufacturer.      

Purpose of chemical tanks

What is the purpose of a chemical tank? Is it only for storing? Calling the tank a storage tank delimits its benefits and industrial applications. It has numerous uses, including:

• Storage of industrial chemicals and fluids
• Chemical process
• Mixing of chemicals for a wide array of processes
• Transportation of finished products
• Transportation of raw material

A picture is crystal clear now. A chemical tank is a versatile container with numerous uses as mentioned above. 

Types

Tanks are of different types. These are identified with the type of chemicals they hold.

• Acid tanks
• Holding tanks
• Feed tanks
• Blend and mix tanks
• Pressure vessels
• Buffer tanks
• Pump tanks
• Reactors
• Receiver tanks
• Filtrate tanks
• Stripper/Scrubber Columns
• Surge tanks
• Weighing vessels
• Jacketed tanks
• Solution tanks
• Solvent tanks
• Storage tanks
• Circulation tanks

Over the years, demand for chemical storage tanks has increased substantially. Storing chemicals is a challenging task. An ideal industrial chemical storage tank offers a financial and business advantage, as a businessman and a professional heading a company that’s what you require and expect from a chemical tank and chemical tank manufacturer. 

Material and chemical

A chemical tank is designed to store a few selected chemicals only. Every tank has its specification and features. Since hazardous, industrial chemicals should be stored according to the standard instruction. You can take guidance from a chemical tank manufacturer.  

• Hydrochloric acid
• Sodium hypochlorite
• Sodium hydroxide
• Ferric chloride
• Soda ash sodium carbonate
• Industrial wastewater
• Sulfuric acid
• Urea exhaust
• Petrochemical exhaust

Chemical storage tank manufacturers across India, including Ahmedabad, are constantly working towards using the latest technology and innovation to enhance the quality of the tank. 

The current market scenario and impact of the corona pandemic

According to industry experts, the industry is heading towards a positive growth trajectory with increasing opportunities in the petrochemical, food, and beverages, and pulp and paper industries.  The corona-induced pandemic havoc is affecting the growth of the market. The global chemical storage tank market will recover from the havoc in the current FY 2021 and it is poised for substantial growth, it is expected to reach an estimated $5.3 billion by 2025.

Buy from an expert only

As mentioned in the blog earlier, quality matters. Buy product from a leading chemical tank manufacturer only with a proven track record.

ore making a deep dive into the important subject, its definition assumes significance here. Learning would be much simpler then. The blog is going to focus on the definition and benefits of the process that has been transforming our day-to-day lives. Many of us may not be aware. However, we all come across galvanized items almost every day.

Learning about the term  

Hence, what is this process all about? Why can’t we make an endeavor to tell our readers and those associated with the industry in layman’s language? Galvanizing is the process of applying a protective zinc coating or layer to steel or iron. The objective behind the process is to protect the iron metal from corrosion. The process makes the metal rust-proof!

Since the Hot dip galvanizing process offers numerous benefits, it has been used in numerous industrial applications. Its versatility makes it favourite among many industries using an iron-on large scale for a wide range of processes.

Why only Zinc?

Why do most of the galvanizing processes rely on zinc across the globe? This question assumes significance in the context of this significant article. There are obvious reasons behind choosing zinc over others. Here are a few features that make the zinc stand out from the rest:

• The corrosion of zinc is very slow
• Durable
• Provides cathodic protection
• Even corners and smaller areas get protected

Machinery and tools for the process

The process of galvanizing is carried out through tried and tested machinery and tools. Industry experts are of the opinion that machines play an important role during the process. For example,   surface treatment tanks, acid room enclosure, chemical pump, dry unit, galvanizing furnace and kettle, heat exchanger, waste gas washing system, baghouse filter, helping equipment, loading, and offloading equipment, conveyor systems, transfer car, and a host of others.

The machines’ terminology may vary from company to company. However, more or less, these are the same.

The benefits of using galvanization

The various reasons support the exponential rise of the use of galvanization. These are:

Affordable and reliable

• Lower cost
• Minimum maintenance
• Prolongs the life of the coated metal
• Provides exceptional resistance to mechanical wear and tear of the metal made items
• Even minor areas get protected
• Saves precious time of painting the metal made space
• Saves money needed for replacing the corroded metallic items
   

Industries using galvanization

The hot-dip galvanizing process has found application in countless industries and sectors. These include:

• Wind and solar industries
• Automotive industry
• Construction industry
• Energy industry
• Telecommunication industry

From a galvanizing process perspective, the hot dip galvanizing process is predominantly a two-step process:

First step:  Preparation of the metal/ steel for the process

Second step: Immersing the metal in a bath of molten zinc

First step:  Preparation of the metal/ steel for the process

The sophisticated scientific process begins by executing the preparation of steel/ iron to accommodate zinc coating.  It takes place through pickling. The metal piece goes through washing in an alkaline solution. Through this process rust, grease, and similar impurities get removed.

Second step:

The second step comprises numerous processes and stages to form the zinc coating over the metal. Subsequently, the metal is immersed in a bath of molten zinc. Also, different parameters must match.

Our focus is to increase the knowledge of readers through the basic information about the process. Readers, we will share more information about the key subject in future blogs. Keep watching this space. In the future, we are going to write on many relevant topics for readers. Here is an example, why galvanize plants?

Where to buy the machine? 

If you are looking for a hot dip galvanizing plant, don’t forget to explore Ahmedabad, Gujarat! The leading economic hub has a few companies. These companies have the expertise to offer complete Hot dip galvanizing process solutions!

Manufacturing units and chemical companies use a wide range of tanks for various applications. Applications include surface treatment processes and storage tanks. Furthermore, these tanks are available in different types and configurations and play a significant role. These tanks store intermediate, semi-finished, and final products. Besides, the tanks are also used to complete many important processes.

In this short and important write-up, we are focusing on the role and application of tanks. Besides, industries using the product will remain our important priority.  

Different types of tanks

The design, construction, and operation of tanks require experience and expertise. Besides, crucial subjects like chemical and acid compatibility with tank material, leaks, spills, loading, and unloading also present various challenges and environmental threats.

There are several types of tanks, depending on their applications. 

• Chemical process tanks
• Storage tanks for industrial chemicals  

Chemical process tanks 

Tanks for chemical/ surface treatment processes require brilliant design and construction as the tank comes across numerous challenges. Moreover, such tanks undergo various tests and experiments to ensure their competency to withstand chemical and physical challenges. All worst-case scenarios are visualized, created, and experimented with to finalize the design and ensure quality.

Material

These tanks are completely different from normal tanks. In addition, special-purpose tanks use HDPE, & PP (non-metallic) among others to manufacture.

Why do industries use specific tanks?

Industrial tanks perform a wide range of applications and are suitable for use where MS tanks do not work. Arvind Corrotech is a leading company with a modern manufacturing facility in Ahmedabad, India. It offers a wide range of excellence-driven Chemical Tanks.

Types

• Acid tanks
• Blend and mix tanks
• Buffer tanks
• Circulation tanks
• Feed tanks
• Filtrate tanks
• Holding tanks
• Jacketed tanks
• Pressure vessels
• Pump tanks
• Reactors
• Receiver tanks
• Solution tanks
• Solvent tanks
• Storage tanks
• Stripper/Scrubber Columns
• Surge tanks

Similarly, there are many other uses of tanks. Application

Chemical process tanks have found applications in plenty of industries. These include:

• Textile
• Leather
• Paper
• Plastic
• Steel
• Oil and petrochemicals

Harsh challenges

The process tanks witness harsh chemical and manufacturing processes. Therefore, they should be resistant to corrosion and harsh weather, for example, rainfall and cyclone.

Chemical storage tanks

As a businessman, if you plan to procure a chemical storage tank for your manufacturing process, it’s important to the chemical you are planning to store. Here is a classic example of a lack of knowledge. Many think that a tank that stores water and other edible fluids is competent to hold industrial chemicals.  This is a wrong perception. Therefore, it’s important to buy the right product.  And a tank is a tank? This is not true always!

Why do industries require special tanks?

A chemical storage tank has various uses, for instance, storage, mix, and transport of a wide range of chemicals. You might have seen similar tanks at chemical factories, surface treatment plants, pharmaceutical companies, textile factories, etc.

Different materials for different chemical

A few chemicals require a different type of material for storage. Let’s understand it with an example, highly oxidizing materials, including sulfuric acid. It can’t be stored in a normal tank as oxidation degrades the tank. It can cause a dangerous situation. Experts are of the opinion that to store such chemicals, special-purpose materials i.e. PP, and HDPE is a must.

Why tanks are necessary?

Don’t forget that chemicals that produce sludge, including ferric, alum, and polymer offer many challenges. The sludge-producing chemicals require tanks with a few specific features. It should drain completely. The fuming tanks require bottom full drainage. Why is it like that? There’s a logical reason behind this. A similar kind of design doesn’t require a person to enter the tank for cleaning.

Storage of different chemicals 

These special signed tanks store several types of hazardous industrial chemicals, these include below mentioned few among others:

• Hydrochloric acid
• Sodium hypochlorite
• Sodium hydroxide
• Sulfuric acid
• Urea exhaust
• Petrochemical exhaust
• Ferric chloride
• Soda ash sodium carbonate
• Industrial wastewater

Choose the perfect manufacturer 

As chemical processes require specific chemicals, never compromise with quality. The name and fame of the manufacturer are important.  Few manufacturers in Ahmedabad with rich experience in manufacturing chemical process tanks and chemical storage tanks have hands-on experience.

With the advent of modern technology, the process of galvanization has gone through a drastic change. Innovation and technology are enabling companies in the galvanization domain to streamline the process and make them in line with changing market dynamics. Numerous tools and machinery have emerged over the years benefiting the further advancement of Hot Dip Galvanizing plant and process and technology.     

You would be surprised to learn about the impact and marks left by galvanization. It’s a blessing in disguise for plenty of industries. Over the years, sweeping changes have taken place. Companies manufacturing steel structures, like cars, crash barriers, power transmission towers, mobile signal towers, wind machines, heavy flyover railings, etc. have been drawing greater benefits from innovative technology.   

Flux Heating System is an integral part of galvanization! Before getting into its intricacies, it’s pertinent for you to understand galvanization. Those who are directly or indirectly linked with galvanization and corrosion technology are familiar with the term. Yet, for many, it’s a new term. For the reader’s benefit, here’s a brief definition of galvanization:

What’s Galvanization? Learning Galvanization  

This is an intriguing subject! So, how to protect metallic structures from corrosion? A zinc coating applied through a sophisticated process lends durability to iron-made structures. These structures can withstand harsh weather conditions as the anti-corrosive characteristics of zinc resist the damaging elements present in the environment, including moisture, water, salt, etc. The Hot Dip Galvanizing in Ahmedabad is admired across the globe for its quality.

Understanding Hot Dip Galvanization  

An exclusive hot-dip galvanization plant is being capitalized by companies to seamlessly accomplish the galvanization process. The sophisticated plant comprises a wide range of technology-driven machines and tools being utilized during the process. Every machine and tool has a distinct function. If you are looking for a hot-dip galvanization, this piece of significant information will be of great support for people like you.  

• Pulse fired furnaces with high-speed integration
• Re-circulating hot air dryer
• Waste heat recovery system
• Polypropylene tank for degreasing, pickling, rinsing, and fluxing
• Flux regeneration and filtration plant and flux heating system
• Fume extraction systems for acid and zinc, fume enclosures
• Quench and passivation tanks
• Work jigs, drosser, kettle cover, skimmer, and ash buckets, etc
• Jigging and unjigging stations
• Surface treatment tanks and storage tanks

There are a host of other significant machines and tools integral to the sophisticated plant. The process involves immersion of a metallic road, iron, or steel in the molten lava of zinc. Subsequently, a metallurgical reaction takes place. As a result, external layers of both the metals develop bonds, a homogenous and highly resistant surface.  This surface is a protective shield!   

What’s Flux Heating System?  

If you are on the search for a galvanization plant, don’t forget to seek critical information about the flux heating system. It’s an integral part of the pivotal system. Why should buyers and companies emphasize this sophisticated machine?  Even a minute compromise could prove out to be disastrous. Hence quality matters!

The flux heating system is designed to uniformly heat the flux across the tank. Technology and specifications may vary from company to company. Many companies fabricate systems with inbuilt competency to control the temperature automatically that enables efficient fluxing.  

According to industry experts, maintain the temperature of the flux solution in the range of 60 to 80 degrees Celsius. Is there any particular reason behind that? Yes. The flux solution in this temperature range causes fewer zinc splashes and less ash formation.    

Understanding Flux Filtration System

This system again plays a major role in conducting a flawless galvanization process. Its intelligent usage lowers zinc consumption. Balanced chemical composition in the flux tank is of paramount importance as flux gets polluted with the iron ions that get mixed in the flux while processing the material in the flux tank.

The chemical bonding of iron with a flux solution causes the generation of excess ash and dross. Therefore, it’s significant to control the iron content and pH in the flux to prevent the formation of ash and dross. These measures enable to maintain the efficiency of the galvanizing process and at the same time prevent the expensive zinc from being wasted.

Understanding Flux Recovery System 

This is again an integral system related to the galvanization process. An industrial enables the removal of unused flux, left out during the process. This flux is collected and recovered to be used for future processes. Endeavours should be to control the wastage of expensive flux material.

Galvanized products are all around. It wouldn’t be an exaggeration if we say that galvanization has become an integral part of our lives. Directly or indirectly, we come across hundreds of things in our day-to-day life inspired and manufactured through the process of galvanization. Who doesn’t travel by four-wheeler? It’s galvanized? Many of you might have traveled by aircraft. The air machine uses several parts with a galvanized coating. Wind Mills are providing wind energy for various objectives, be it electricity for households or manufacturing companies. Leveraging the galvanization process, wind mills’ durability is further strengthened.

Why does iron metal rust?

Iron has its intrinsic properties, when exposed to inclement weather, reacts with air and salt, and develops rust. In scientific terms, it’s called reduction and oxidation. You might have come across deteriorated iron railings at railway stations, power supply poles in your colony, etc. It’s all because of rust. Another classic example is an iron-made ship. A ship is continuously exposed to saline seawater.               

Moving forward, let’s understand the galvanization!

What is the galvanizing process?

According to industry experts, galvanization is a sophisticated process wherein a protective zinc coating is applied on iron or steel and tools fabricated using metal. Hot-dip galvanization is the most sought-after process for conducting galvanizing process. A few companies are providing hot-dip galvanizing plants in Ahmedabad, India.

Over the years, hot-dip plant technology has witnessed numerous innovations. It’s been a blessing in disguise for various industries depending on galvanization, including shipping, road, energy, and construction.

Industry experts have rightly called the galvanizing furnace the heart of a hot-dip galvanizing plant. An ideal furnace is identified with a few salient features, including energy efficiency, durability, and performance.

To further understand the process, it’s pertinent to take a deep dive into the subject. Under the hot-dip galvanization process, a metal-made rod or any tool that requires galvanization is immersed in a bath of molten zinc. It leads to a metallurgical chemical reaction. A multi-layered coating of zinc-iron alloy and zinc metal emerges. It’s because of a diffusion process. As a result, the galvanized coating is perpendicular to our surfaces. Owing to this feature, uniform thickness is created across the metal surface.

Benefits of galvanization process

It’s time to shift gear! What are the advantages of the galvanized steel? Let’s understand the benefits of galvanization:

Galvanization stands for longevity

That’s right! Galvanization amplifies durability to a great extent. This is one of the major reasons why hot-dip galvanizing plants in Ahmedabad are in huge demand not only across India but also overseas. Any idea about the thickness of zinc coating applied on metal during the process of galvanization? You would be shocked to know that the thickness of the coating is – 85 microns. For readers’ benefit, let’s interpret it further with an ordinary example. The thickness of the zinc layer is equivalent to the thickness of an A4 size sheet. This tiny thickness layer has the strength to protect the metal structure for nearly 100 years. Is it? Yes! This clearly reflects the impact created by galvanization. So, next time when you visit a photocopier for a photocopy, just check an A4 size paper!

Affordable

People often cast aspersion over galvanization. It has nothing to do with quality or benefits. They think it’s beyond the reach of ordinary businessmen. It’s too expensive, needs a fat budget to execute. The real picture is –if you consider the durability provided by hot-dip galvanization to the structure, then it has been found, it’s affordable and can benefit industries of various domains.

Practically proven

Our lives revolve around galvanized structures galore, from morning to evening. There are many transport and foot over bridges world over constructed decades ago still existing in brilliant condition. This is a classic example proving the durability of galvanization. Galvanization is reliable! So, next time when someone says a hot-dip galvanizing plant in Ahmedabad can save metal for 100 years, trust him!

It’s scientific

The process of galvanization isn’t a miracle in any way; it’s a proven scientific process that occurs through metallurgical reaction. This clearly demonstrates – it’s reliable! Nothing fabricated or a figment of imagination. 

Galvanization is sustainable

Sounds a bit interesting! Yes, if you are inclined towards the environment, you would appreciate galvanization. Galvanization has been found highly sustainable as it produces minimal waste.

Scientists and socio-economic experts tracking the evolution of technology and innovation, and their impact on development have rightly called the invention of Galvanizing Furnace a milestone. The emergence of Galvanizing furnace has transformed the industry, especially the galvanizing sector.

So, what do you understand about the revolutionary product? What comes to your mind when you hear about product? Directly or indirectly, we all come across galvanized products. It could be a car, an auto rickshaw, an airplane, telecommunication and a wide range of construction material. However, we hardly ponder over the Galvanizing Furnace Process.

This blog makes a humble attempt to expand the knowledge of the readers about the landmark product.

Understanding the product

The Galvanizing Furnace is a sophisticated enclosure machine wherein the material is heated at a high temperature. A technology-driven temperature management system continuously keeps tabs on the temperature. The shelf life of this industry-centric product varies from company to company. Generally, it’s 20 years.

Whereas the requisite thermal energy is produced inside the combustion chambers during the galvanizing furnace process, the reason being, to keep the molten zinc according to the optimal temperature range. Heating intensity within the enclosure depends on the fuel being used. Fuels like gas, oil and electricity are being used. How to achieve excellence in a combustion chamber? That’s a moot question often raised by industry owners. Well, in this era of technology, flaws and excellence can be easily measured. Achieving excellence in combustion chamber remains the top priority of the industries. It’s the end result of accurate energy, balance calculation, construction engineering, quality of the enclosure and insulation material.

A kettle containing zinc gets heated through the Galvanizing Furnace. As far as the life of the kettle is concerned–it’s 7 – 9 years.

Industry experts recommend flawless fabrication technique to achieve brilliant quality hot dip galvanized coatings on fabricated article. Make sure that the fabricated assemblies, castings and other tools and technology for the Galvanizing Furnace Process conform to the local and global standards.

Heart matters

The industry experts weren’t exaggerating when they called the galvanizing furnace as the heart of a hot dip galvanizing plant. Engineering and design are important. Features like energy efficiency, durability and quality among others depend on design and engineering of the furnace. It doesn’t end here; even the profitability and performance of the furnace depend on engineering.

Ultimately, even the profitability of the plant is deeply connected to the quality of furnace engineering

Material used in manufacturing the kettle

The Galvanizing Kettle is manufactured using the special steel material with low carbon and silicon contents. The product has the strength to overcome the collision of zinc, and can endure high temperature.

Advantages of galvanization

Research has proved that galvanization is the best process to provide coating for metal and steel. A galvanized coating is unique in the sense that it’s an alloy of steel and matches features of steel.

Galvanization has been a blessing in disguise for the economic development. Here are a few advantages of galvanization:

• Lowest first cost
• Lowest long term cost
• Increases durability of the steel
• Reliability
• Robust coating
• Automatic protection for damaged areas
• Complete protection
• Entire surface can be coated within no time.

There are several types of coatings available to protect steel from corrosion. However, none of the coating matches benefits and properties of galvanization.

I’m confident, the blog will expand your knowledge base!

Leverage the unique expertise of Arvind Corrotech Ltd.

Arvind Corrotech is one of the leading companies offering Hot Dip Galvanizing Plants, Pulse Fired High Velocity furnaces, Pickling Tank, Flux Tank, Rinse Tank, Fume Extraction System, material handling systems and a wide range industrial storage tanks. The niche created through excellence enable the manufacturer with headquarter in Ahmadabad, India to cater to global companies.