Ever-rising population, continued socio-economic development, and industrialization are putting unwarranted pressure on the surrounding environment, leading to crises galore, including flooding, drought, pollution, and inclement weather among others. Consequently, sustainable development is assuming prominence.
In this blog, we are going to highlight the significance of Pulse Fired High Velocity Furnaces, their benefits, and how these technology-driven modern engineering systems lead to the green revolution. Over the years, industries have been seeking low-emission technology and eco-friendly heating solutions.
Before we start exploring the core subjects of this blog, it’s pertinent to share insights about galvanization.
Understanding Galvanization
In simple words, galvanization is a scientifically designed process wherein a protective shield or layer of zinc is applied to iron or metal-made metals, like poles for bridges, communication towers, automobile spare parts, solar energy-related tools, etc. Energy efficient Pulse Fired High Velocity Furnaces are integral to hot dip galvanization.
The process of galvanization takes place when the metallic product is submerged in a bath of molten zinc. Do you know the temperature of this molten lava of zinc? As far as the temperature of the molten lava is concerned, it revolves around 450 °C (842 °F).
The process of galvanization occurs when the metal/ steel gets immersed in a bath of molten zinc. This molten lava has a temperature of around 450 °C (842 °F). The industry-centric tanks withstand such a high temperature. How does the galvanization kettle reach that whooping temperature? It’s made possible by premium quality industrial furnaces, including Pulse Fired High Velocity Furnaces.
The galvanization process is witnessing drastic changes. Sustainable heating solutions are gaining importance, driven by the benefits and advantages, they bring along with them. Retrograde technology and furnaces are becoming extinct. Industries cutting across domains and geographies are switching towards Pulse Fired High Velocity Furnaces.
What is so unique about these modern furnaces? Why these sustainable heating solutions are becoming a rage among manufacturers, especially in galvanization plants, auto manufacturers, and chemical, and pharma companies.
Understanding Pulse Fired High Velocity Furnaces
The heating system innovation came into existence in Germany. According to research, it drew its inspiration from a scientific theory that firing a burner on/ off or high/ low helps in better temperature uniformity and fuel efficiency. Consequently, making it environment friendly.
The combustion control system is primarily engineered to change the heat input to a process according to the requirements of the process. In conventional or traditional combustion systems, the fire burners are moderated between high and low fire. Also, these can be operated at any intensity between high and low fire, allowing better control and operation.
Continued heating system innovation has led to the emergence of Pulse Fired High Velocity Furnaces. In simple language, a pulse fired is a mechanism of introducing heat into a gas-induced furnace. Conventional systems draw benefits from valves to control the range and intensity of heat, whereas the burners are always firing. On the contrary, in pulse fired industrial furnaces, the fire burners are not required to be fired continuously, however, these are pulsed in an on/off or high-fire/ low-fire pattern.
Another engineering feature that sets the system apart from the conventional industrial heating system is – the presence of a signal converter system. It is designed to control the operation of the solenoid valves through a burner management system. As far as its major application is concerned – it’s specifically designed for pulse firing.
Pulse Fired High Velocity Furnaces System Operates In Dual Mode
The modern furnace has the competency to be operated in dual mode. It can be operated in a heating as well as cooling mode. The furnace temperature can be reduced as per requirement by switching it to cooling mode wherein the gas solenoid valve remains closed.
It’s now time to switch gears and move towards another crucial subject related to this industrial blog, the benefits of deploying eco-friendly heating solutions, which are renowned for low-emission technology.
Benefits of Pulse Fired High Velocity Furnaces.
What are the benefits that make these furnaces sustainable heating solutions? In this section, we are going to focus on the benefits. These include:
- Uniform temperature
- Low emission technology
- Fuel efficiency
- Process control mechanism
- Safety factor
- Turned down ratios mechanism
- Reduced carbon footprints
Uniform temperature: Retrograde furnace systems fail to provide this crucial benefit when deployed in a galvanization plant. On the contrary, modern furnaces deliver better temperature uniformity. How? Pulse firing is designed and engineered in such a way that it helps in the uniform circulation of gas in the furnace, leading to the build-up of uniform circulation across the system.
When the furnace is in “On” mode, the furnace burners operate at a high fire. What does that mean? It demonstrates that the heating system innovation is continuously working at the maximum velocity possible.
In the absence of uniform temperature, the furnace needs to be ignited further to make sure that the desired temperature is achieved throughout the system. As a result, fuel consumption increases, leading emission of pollutants in the environment.
Emission in the environment: This is one of the most important benefits of installing eco-friendly heating solutions. Since modern industrial furnaces are based on low-emission technology engineering, pulse firing generates reduced pollutants, making it ideal for sustainable development.
According to industry experts, most burners release a low form of NO, when operating at a high velocity capacity fire. As pulse fire-based furnaces operate at a high velocity capacity, the burner will continue to function within its spotless conditions. It further validates its eco-friendly claim.
Fuel efficiency: Energy efficiency is one more unique feature of heating system innovation. It’s a proven fact that the more the consumption of fuel, the higher the emission of pollutants. Sustainable heating solutions, like Pulse Fired High Velocity Furnaces are fuel efficient. Research shows that these types of furnaces ideally save fuel between 20 to 25 percent as compared to proportional heating systems.
Process control mechanism: Modern furnaces are blessings in disguise, in the sense that these allow the factory to have greater process control. You are empowered to define firing schedules from one firing to the next. At the same time, there are considerable turndown ratios. Thus, heating can take place at a relatively faster pace and help you obtain the desired heat-treating applications.
Safety factor: When there are benefits galore of these advanced furnaces, is there any safety issue? It’s a serious question. Let’s answer this straight away. The fact is – these furnaces are safe to use. In fact, since you have greater control over the furnace, you can manage and anticipate any unwarranted incident or element. The engineering marvel unequivocally renders greater safety.
Turndown ratios mechanism: The heating system innovation in the form of advanced pulse fire furnaces allows you to control, and regulate the timing and frequency of the firing of each and every burner. How does it happen? It has been made possible by designating separate gas regulators and air valves for every burner. As a result, you have better control over burners.
Reduced carbon footprints: Traditional heating systems release a considerable amount of greenhouse gases during the process of heat production. By streamlining your traditional heating systems, and transitioning to sustainable heating solutions, like Pulse Fired High Velocity Furnaces, you can straightaway play a pivotal role in reducing carbon footprints.
In addition to these advantages of the low-emission technology-based furnace, it also boosts productivity.
Optimized productivity
With the deployment of the latest pulse firing technology in their manufacturing facility, factories can ensure optimized heat transfer. At the same time, fuel consumption is relatively less. As a result, productivity increases considerably. Undoubtedly, you would agree that fuel saving isn’t just important for saving money and cutting down production costs, however, it’s also important from the environment conservation aspect.
Conclusion
In this blog, we have explored crucial aspects of Pulse-Fired Velocity Furnaces and how they have emerged as a pivotal tool towards sustainable development, a modest step towards the green revolution. Concerted efforts can go a long way in saving our planet.
It is imperative that we start, focusing on sustainable heating solutions, a powerful tool to combat climate change.
As you know, climate change is a global challenge. Collectively, we can play our bit. How and what heating solutions, and industrial furnaces, we deploy in our industries directly impact the environment. Sustainable heating solutions are the way forward, paving the way for a green revolution.
Start exploring the expertise of Arvind Corrotech
Arvind Corrotech is an industry leader offering full-spectrum galvanization solutions. Our quality-driven product range includes Turnkey Hot Dip Galvanizing Plants, Pulse Fired High-Velocity Furnaces, Process Tanks, HDPE Storage Tanks, Pollution Control Equipment, and heat recovery equipment among others.
If you are on the lookout for anything related to pulse fired furnaces , then end your search with Arvind Corrotech. Let’s connect for a mutually beneficial collaboration.
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