In this industrial blog, we are going to highlight an important product, the furnace fume extraction system, its significance in manufacturing industries, salient features, applications, and a host of others. Many of you might have heard about the word, furnace. Industrial furnaces are sophisticated products with multiple benefits for industries.Moving forward, let’s learn about the machine in simple language. 

What is a furnace fume extraction system?      

In this era of rapid industrialization, this mechanized product has assumed significance. Numerous industries generate harmful and damaging fumes during various processes in their production lines. The fumes are released in the working environment in different forms during sanding, spraying, powder filling, grinding, welding, and chemical applications among others. 

The harmful fumes if not captured and extracted from the environment lead to various effects, including health issues among the workforce and degradation of plant machinery. 

A mechanized and innovation-driven furnace fume extraction system is engineered to fetch and extract fumes, dust, pollutant, and a host of other damaging particles into a filtration system. 

The picture is crystal clear now, we believe. The system is primarily manufactured to remove harmful air pollutants. 

Why does the galvanizing process require a furnace fume extraction system? 

Over the years, given the benefits of galvanization, the process has assumed massive significance. A wide range of industries is employing the process of galvanization for galvanizing various products. The hot-dip galvanizing process is one of the most effective systems for galvanization. 

During the process of galvanization, molten zinc lava is created wherein iron metal-made items, like a rod, pipes, wires, etc. are immersed to apply a coating of zinc. When the metal is immersed inside the molten lava, white fumes in substantial quantities are released into the environment. These fumes are extremely harmful, since chlorine and suspended ash particles are present. As a result, it is extremely harmful to health and the environment. Subsequently, the furnace fume extraction system has become integral to the galvanization industry. Fumes generated during galvanization, destroy the overhead cranes and shed life. Therefore, it’s imperative to use the system.        

Industrial processes using the environment-friendly product     

A wide range of manufacturing processes are drawing benefits from the incredible system, these include Cutting, Grinding, Spraying, Sanding, Chemical Applications, Smelting, Brazing, Molding, etc. 

Industries that draw benefits from the product  

Furnace manufacturers are manufacturing a wide range of furnace fume extraction systems for the benefit of different industries. These include: 

• Galvanization
• Textile
• Chemical 
• Pharmaceuticals 
• Foundries 
• Welding 
• Laser cutting 
• Cement 
• Steel 

Custom-designed furnace fume extraction system 

A few manufacturers in Ahmedabad hold the expertise to deliver custom-made solutions. Your industrial requirements, dimensions, specifications, etc. are taken into consideration. A team of expert engineers and technicians holds meetings with you before making a layout of the design. This layout is shared with the client. The client goes through the layout provided. When they are convinced that the layout fits their custom requirement, it is provided to the production debarment. Under the guidance of senior production engineers, the product is finally produced.  

Conclusion                         

There are no dearth furnaces manufacturers in the market. Only buy the product from established manufacturers, since quality makes the difference. Are you looking for a furnace fume extraction system in Ahmedabad? Don’t go anywhere? End your search with Arvind Corrotech.            

Scientists and socio-economic experts tracking the evolution of technology and innovation, and their impact on development have rightly called the invention of Galvanizing Furnace a milestone. The emergence of Galvanizing furnace has transformed the industry, especially the galvanizing sector.

So, what do you understand about the revolutionary product? What comes to your mind when you hear about product? Directly or indirectly, we all come across galvanized products. It could be a car, an auto rickshaw, an airplane, telecommunication and a wide range of construction material. However, we hardly ponder over the Galvanizing Furnace Process.

This blog makes a humble attempt to expand the knowledge of the readers about the landmark product.

Understanding the product

The Galvanizing Furnace is a sophisticated enclosure machine wherein the material is heated at a high temperature. A technology-driven temperature management system continuously keeps tabs on the temperature. The shelf life of this industry-centric product varies from company to company. Generally, it’s 20 years.

Whereas the requisite thermal energy is produced inside the combustion chambers during the galvanizing furnace process, the reason being, to keep the molten zinc according to the optimal temperature range. Heating intensity within the enclosure depends on the fuel being used. Fuels like gas, oil and electricity are being used. How to achieve excellence in a combustion chamber? That’s a moot question often raised by industry owners. Well, in this era of technology, flaws and excellence can be easily measured. Achieving excellence in combustion chamber remains the top priority of the industries. It’s the end result of accurate energy, balance calculation, construction engineering, quality of the enclosure and insulation material.

A kettle containing zinc gets heated through the Galvanizing Furnace. As far as the life of the kettle is concerned–it’s 7 – 9 years.

Industry experts recommend flawless fabrication technique to achieve brilliant quality hot dip galvanized coatings on fabricated article. Make sure that the fabricated assemblies, castings and other tools and technology for the Galvanizing Furnace Process conform to the local and global standards.

Heart matters

The industry experts weren’t exaggerating when they called the galvanizing furnace as the heart of a hot dip galvanizing plant. Engineering and design are important. Features like energy efficiency, durability and quality among others depend on design and engineering of the furnace. It doesn’t end here; even the profitability and performance of the furnace depend on engineering.

Ultimately, even the profitability of the plant is deeply connected to the quality of furnace engineering

Material used in manufacturing the kettle

The Galvanizing Kettle is manufactured using the special steel material with low carbon and silicon contents. The product has the strength to overcome the collision of zinc, and can endure high temperature.

Advantages of galvanization

Research has proved that galvanization is the best process to provide coating for metal and steel. A galvanized coating is unique in the sense that it’s an alloy of steel and matches features of steel.

Galvanization has been a blessing in disguise for the economic development. Here are a few advantages of galvanization:

• Lowest first cost
• Lowest long term cost
• Increases durability of the steel
• Reliability
• Robust coating
• Automatic protection for damaged areas
• Complete protection
• Entire surface can be coated within no time.

There are several types of coatings available to protect steel from corrosion. However, none of the coating matches benefits and properties of galvanization.

I’m confident, the blog will expand your knowledge base!

Leverage the unique expertise of Arvind Corrotech Ltd.

Arvind Corrotech is one of the leading companies offering Hot Dip Galvanizing Plants, Pulse Fired High Velocity furnaces, Pickling Tank, Flux Tank, Rinse Tank, Fume Extraction System, material handling systems and a wide range industrial storage tanks. The niche created through excellence enable the manufacturer with headquarter in Ahmadabad, India to cater to global companies.